专利摘要:
The invention relates to a synchronous machine (1) comprising a stator (2) and a rotor (3), said machine being equipped with at least one angular position sensor (1a) of the rotor (3), characterized in that the stator (2) comprises a winding arranged to be supplied with polyphase current by a power electronics device, the rotor (3) comprising permanent magnets (4) is provided to move in rotation around the stator (2), the sensor angular position (la) extends away from the rotor (3) and facing it, at the level of the permanent magnets (4), the angular position sensor (1a) comprises at least two measuring sensors of the magnetic induction (6) for detecting the variation of the axial magnetic field of the rotor (3) as a voltage and the angular position sensor (1a) comprises at least one electronic unit for receiving the voltages of the measurement of the magnetic induction (6) to deduce the pos angularly of the rotor (3) absolutely and to transmit a corresponding information in real time to the power electronics device.
公开号:FR3018014A1
申请号:FR1451446
申请日:2014-02-24
公开日:2015-08-28
发明作者:Pierre Dumas
申请人:Lohr Electromecanique SAS;
IPC主号:
专利说明:

[0001] TECHNICAL FIELD The present invention relates to the general technical field of angular position sensors as well as to the general technical field of synchronous machines comprising means for generating a magnetic induction and such a position sensor. BACKGROUND OF THE INVENTION . The present invention more particularly relates to a synchronous machine with sinusoidal electromotive force, comprising a position sensor for controlling the power supply of said machine. The invention finds its application mainly in synchronous machines powered by a polyphase alternating voltage. The invention will be described hereinafter more particularly, but not exclusively, with means for generating a magnetic induction constituted by way of example embodiment of permanent magnets. A synchronous machine with permanent magnets consists of a wound stator and a rotor carrying the permanent magnets. Such a machine is powered and driven via a power electronics.
[0002] A synchronous machine with permanent magnets and sinusoidal electromotive force can be controlled with a vector control system. This type of control, known as such, provides high performance, namely high accuracy and high torque dynamics. These performances are necessary, especially for traction motors. A control system for obtaining high performance, however, requires a precise knowledge of the angular position of the rotor and this in real time. The angular position of the rotor is generally given by a position sensor which consists in particular of a rotating part mechanically linked to the rotor. There are thus known different technologies for determining the angular position of the rotor. For example, the position sensor called "resolver", the incremental digital encoder or the absolute encoder. These known technologies, however, have disadvantages.
[0003] Indeed, these known position sensors all include a rotating part mechanically linked to the rotor. This constitutes an important constraint when designing the machine in which the position sensor must be integrated. The rotating portion of the angular position sensor is generally rotated through a drive tube. Such a drive tube generally passes through the stator and very often has significant inertia that can lead to a slower measurement of the angular position. The lack of precision associated with such a measurement leads to an impairment of the machine's performance. In addition, having to traverse the machine to retrieve angular position information substantially increases the complexity of the assembly. It is then necessary to use a larger number of mechanical parts, which increases the risk of failures.
[0004] Moreover, during the first commissioning of a known synchronous machine, a so-called calibration operation must be performed by a converter. During this operation, the machine is rotating and the converter measures the angle corresponding to the zero crossing of the electromotive force. This calibration operation must be carried out again during a maintenance operation of the sensor change type, change of an electromagnetic part of the rotor or the stator, or change of the complete machine. Such a rigging operation is often very difficult to achieve, in particular for long vehicles of the railway vehicle type, since it is necessary to lift the said vehicles to allow free orientation of the wheels during stalling. The wedging operation is however very important because an angular offset between the measured angular position and the actual position of the rotor leads to a significant drop in the torque. For example, a shift of one mechanical degree leads to a torque drop of about 5% and an offset of two mechanical degrees leads to a torque drop of 20%. DISCLOSURE OF THE INVENTION The object of the present invention is therefore to overcome the drawbacks mentioned above and to provide a new synchronous machine comprising an angular position sensor reliably delivering more precise angle values. Another object of the present invention is to provide a new synchronous machine in which the mounting and replacement of an angular position sensor is extremely simple.
[0005] Another object of the present invention is to provide a new synchronous machine free of a complex calibration operation during the first commissioning of said machine or at the end of a maintenance operation. The objects assigned to the invention are achieved by means of a synchronous machine comprising a stator and a rotor, said machine being equipped with at least one angular position sensor of the rotor and characterized in that: the stator comprises a winding adapted to be supplied with polyphase alternating current by a power inverter type power supply device supplied with current, the rotor comprising means for generating a magnetic induction is provided to move in rotation when the stator is supplied with current alternatively, the angular position sensor comprises at least two sensors for measuring the magnetic induction for detecting the variation of the axial magnetic field generated by the means for generating a magnetic induction by delivering an induction voltage, the measurement sensors induction, secured to the stator, extend at an axial end of the rotor, facing and near i mmédiate the axial edges means for generating a magnetic induction, and - the angular position sensor comprising at least one electronic unit for receiving the voltages delivered by the magnetic induction measuring sensors, to deduce the angular position of the rotor of absolutely and to transmit a corresponding information, in real time, to the power electronics device. According to an exemplary embodiment of the synchronous machine according to the invention, the rotor extends around the stator.
[0006] According to an exemplary embodiment of the synchronous machine according to the invention, the magnetic induction measurement sensors are fixed and distributed on a removable support so as to extend along a line whose curvature substantially matches the curvature of the succession of axial songs means to generate a magnetic induction.
[0007] According to an exemplary embodiment according to the invention, the synchronous machine comprises two removable supports each provided with five sensors for measuring the magnetic induction. According to an exemplary embodiment of the synchronous machine according to the invention, the removable support comprises at least one electronic circuit of the electronic unit. According to an exemplary embodiment of the synchronous machine according to the invention, the removable medium comprises a temperature sensor for measuring the ambient temperature of said synchronous machine. According to an exemplary embodiment of the synchronous machine according to the invention, the magnetic induction measurement sensors are Hall effect sensors.
[0008] According to another embodiment of the synchronous machine according to the invention, the magnetic induction measuring sensors are magnetoresistance sensors. According to an exemplary embodiment of the synchronous machine according to the invention, the power electronics device comprises a converter driving said synchronous machine by a modulation of pulse widths. According to an exemplary embodiment of the synchronous machine according to the invention, the means for generating a magnetic induction are permanent magnets. According to another embodiment of the synchronous machine according to the invention, the means for generating a magnetic induction consist of electric windings. The synchronous machine according to the invention advantageously constitutes a wheel motor of a rail or road vehicle. The synchronous machine according to the invention has the particular advantage of providing an accurate measurement, in real time, of the angular position of the rotor and this in an absolute manner. Another advantage of the synchronous machine according to the invention results from the possibility of detecting via its angular position sensor, a possible short-circuit between two phases in the machine.
[0009] Another advantage of the synchronous machine according to the invention is related to the fact that it does not require any stalling operation, especially after a maintenance operation. Another advantage of the synchronous machine according to the invention results from the fact that the position sensor, thanks to the direct measurement of the edge produced by the permanent magnets, to know the evolution of the magnetic field as a function of time and to estimate thus if the machine is healthy or if it has undergone aging detrimental to the performance of the synchronous machine. Other features and advantages of the invention will also emerge from the drawings given for illustrative and non-limiting purposes in which: FIG. 1 illustrates an exemplary embodiment of a synchronous machine according to the invention integrating an angular position sensor on part of a stator; - Figure 2 shows a detail, in section, of Figure 1; FIG. 3 is an illustration of an exemplary embodiment of a removable support for the angular position sensor in front view, intended to be inserted in a synchronous machine according to the invention; FIG. 4 illustrates a block diagram of the electronic means necessary for the operation of the angular position sensor of a synchronous machine according to the invention; and FIG. 5 illustrates, using a block diagram, an example of a vector control system of a synchronous machine with permanent magnets and a sinusoidal electromotive force, according to the invention. FIG. 1 illustrates an exemplary embodiment of a synchronous machine 1 comprising an angular position sensor mounted on a stator 2 schematically illustrated in FIG. form of flange mechanically secured to the stator 2. The synchronous machine 1 also comprises a rotor 3 provided with permanent magnets 4.
[0010] The end portion 2a covers at least partially and without contact an axial end 3a of the rotor 3. An example of an arrangement between the axial end 3a and the end portion 2a is illustrated in more detail in FIG. stator 2 comprises a not shown winding, intended to be supplied with polyphase current via a power electronics device also called converter or inverter. The latter is advantageously supplied with voltage and current. The rotor 3 advantageously has a substantially cylindrical shape 3b whose inner face is covered with permanent magnets 4. The rotor 3 is intended to rotate around the portion of the stator 2 extending in the free space delimited internally to said rotor 3. The permanent magnets 4 are for example stacked in an axial direction in axial grooves formed in the inner face of the cylinder 3b. The mounting and fixing of the permanent magnets 4 on the inner face of the rotor 3 is carried out in a known manner. By way of example, the permanent magnets 4 are slidably introduced into axial grooves and held radially due to a complementarity of shapes of said grooves and said permanent magnets 4. The permanent magnets 4 are axially locked in each groove via a holding piece 5 made of non-magnetic material, illustrated in greater detail in FIG.
[0011] The holding piece 5 constitutes a stop 5a preventing axial movements of the permanent magnets 4 engaged in the corresponding groove. The dimensions and shapes of the holding part 5 are chosen so as not to hinder access to a localized area facing at least part of the axial edge 4a of the last permanent magnet 4 engaged in each groove. The axial end 3a of the cylinder 3b, which does not have permanent magnets 4, advantageously has a slightly flared shape in a radial direction. Such a conformation thus makes it possible to limit the space requirement resulting from the fixing of the holding part 5. A holding part 5 is advantageously fixed on the cylinder 3b, at the end of each groove by means of a screw 5b thus blocking axially all the rows of permanent magnets 4. The synchronous machine 1 according to the invention also comprises an angular position sensor of the rotor 3. The angular position sensor comprises, in particular, sensors for measuring the magnetic induction 6 These are designed to detect the variation of the axial magnetic field generated by the permanent magnets 4. This variation of the axial magnetic field is detected and converted into a voltage delivered by the sensors for measuring the magnetic induction 6. The angular position sensor it also comprises at least one electronic unit designed to receive the induction voltages of the sensors for measuring magnetic induction 6 and to deduce the angular position of the rotor 3. This determination is made absolutely. The electronic unit also makes it possible to transmit in real time relative information on the angular position of the rotor 3 to the power electronics device.
[0012] The sensors for measuring the magnetic induction 6 are mechanically secured to the end portion 2a and extend at an axial end of the rotor 3, facing and in the immediate vicinity of the axial edges 4a of the last permanent magnets 4 engaged in the grooves. During rotation of the rotor 3, each axial edge 4a therefore passes in front of the magnetic induction measurement sensors 6. The magnetic measurement sensors 6 are advantageously fixed on a removable support 7.
[0013] The removable support 7 has for this purpose an axial support portion 7a and a support end portion 7b. The support end portion 7b extends substantially transversely to the axial support portion 7a. The sensors for measuring the magnetic induction 6 are arranged on an outer face 7c of the free end of the axial support portion 7a. The removable support 7 preferably has a curvature substantially conforming to the curvature of the rotor 3. The sensors for measuring the magnetic induction 6 are advantageously fixed and distributed on an external face 7c along a line whose curvature substantially matches the curvature of the the succession of axial edges 4a permanent magnets 4. The removable support 7 is for example introduced into a slot 8 formed in the end portion 2a. Of course the slot 8 has a curvature identical or similar to that presented by the axial support portion 7a. The removable support 7, once equipped with the magnetic induction measurement sensors 6, is introduced axially into the slot 8 until the stop of the portion of the support end 7b on the outside face of the part end 2a. The dimensions of the removable support 7, and in particular the axial length of the axial support portion 7a, are chosen so that the sensors for measuring the magnetic induction 6 extend at a distance e from the axial edges 4a. The distance e is for example between 1.5 and 2.5 millimeters and preferably equal to 2 millimeters. All types of fastening means, not shown, can also be used to secure the support end 7b with the end portion 2a.
[0014] The synchronous machine 1 according to the invention comprises, according to an exemplary embodiment, at least three magnetic induction measurement sensors 6 arranged on a removable support 7. According to another exemplary embodiment, the synchronous machine 1 conforms to the The invention, illustrated in FIG. 1, comprises two removable supports 7 each of which is provided for example with at least two magnetic induction measurement sensors 6. FIG. 3 is a front view illustration of an exemplary embodiment of FIG. a removable support 7 comprising five magnetic induction measurement sensors 6. The synchronous machine 1 according to the invention thus comprises, according to an exemplary embodiment of FIG. 3, two removable supports 7 each comprising five induction measurement sensors. magnetic 6.
[0015] Advantageously, the outer face 7c of the axial support portion 7a is provided with a temperature sensor 9. The latter makes it possible to use the ambient temperature of the synchronous machine 1 to adjust its control, since the induction depends on the temperature .
[0016] According to a preferred embodiment, the removable support 7 comprises at least one electronic circuit of the electronic unit or part of an electronic circuit of said electronic unit. For example, the power electronics device is a converter controlling the synchronous machine 1 by a modulation of pulse widths. The sensors for measuring the magnetic induction 6 are preferably Hall effect sensors. According to another example of the embodiment of the synchronous machine 1 according to the invention, the magnetic induction measurement sensors 6 consist of AMR / GMR sensors, called magnetoresistance sensors. While Hall effect sensors measure the DC component of the magnetic field, magnetoresistance sensors exhibit operation based on the variation in the electrical resistance of a material as a function of the direction of the magnetic field applied thereto. These sensors are known as such and are therefore not described further. By using Hall effect sensors or magnetoresistance sensors, the wedging operation of the angular position sensor is no longer necessary. Indeed, these sensors measure the spatial distribution of the magnetic field generated by the permanent magnets 4 and even when the synchronous machine 1 is stopped. This makes it possible to dispense with any calibration operation at the commissioning of the synchronous machine 1 or following a maintenance operation of said synchronous machine 1. This therefore results in a remarkable advantage for the synchronous machine 1 according to to the invention.
[0017] FIG. 4 is a block diagram of the electronic means necessary for the operation of the angular position sensor 1a of the synchronous machine 1 according to the invention. The latter thus comprises the wound stator 2 and the rotor 3 comprising the permanent magnets 4. The angular position sensor therefore comprises functional means, which include induction measurement sensors 6, associated with the electronic unit for the acquisition of a signal and for calculating the positioning angle of the rotor 3.
[0018] The functional means consist, for example, of two magnetic induction measurement sensors 6 mounted fixed, without contact and facing the permanent magnets 4. The information from these induction measurement sensors 6 is then amplified and filtered respectively by means 10 and filtering means 11 before a computer 12 acquires said information. This computer 12 of the electronic unit thus determines the rotor angle (angular position of the rotor) from the information from the induction measurement sensors 6 and communicates in real time the rotor angle to a vector control system 13 which The communication of the rotor angle to the vector control system 13 is carried out via a field bus type protocol of the SSI, PROFIBUS or other type. In addition, the sign of the rotor angle determined by the computer 12, defines the direction of rotation of the synchronous machine 1 according to the invention. FIG. 5 illustrates, using a block diagram, the vector control system 13 of a synchronous machine 1 with permanent magnets 4 and a sinusoidal electromotive force. In this vector control example, the synchronous machine 1 comprises the converter 14 powered by a voltage. The vector control system 13 makes it possible to control the converter 14 via a modulation of PWM pulse widths to generate an average supply voltage on each of the phases P1, P2, P3 of the synchronous machine 1 and by consequently, a determined current in each of said phases P1, P2, P3. The converter 14 thus transforms a voltage delivered by a DC voltage source U into a three-phase supply voltage of the synchronous machine 1. The latter thus operates in traction mode and alternately in a three-phase voltage generator, for example when a vehicle is in operation. a braking phase.
[0019] The vector control system 13 comprises a control unit of the converter 14, current sensors 15, a voltage sensor 16 and the angular position sensor 1a of the synchronous machine 1. The vector control system 13 receives for example the instruction of torque C. From the information from the current sensors 15, the angular position sensor 1a and from the setpoint C, the control unit of the converter 14 calculates the voltage vector to be applied to said converter 14 so that the synchronous machine 1 reaches the torque set point C.
[0020] The vector control system 13, in particular a synchronous machine 1 with permanent magnets 4 and sinusoidal electromotive force is known as such and will therefore not be further described herein. The synchronous machine 1 according to the invention has the remarkable advantage that it comprises an angular position sensor allowing it to carry out a direct measurement of the magnetic field produced by the permanent magnets 4 and consequently to know the evolution of said field Magnetic as a function of time. This makes it possible to detect a deterioration of the performance of the permanent magnets 4 and consequently of the performance of the synchronous machine 1 according to the invention. Furthermore, the angular position sensor 1a of the synchronous machine 1 according to the invention makes it possible to detect a sudden increase in the induced magnetic field, resulting from a short-circuit between phases. The synchronous machine 1 with permanent magnets 4 and sinusoidal electromotive force, according to the invention, advantageously constitutes a motor-wheel. The synchronous machine according to the invention can also be used as a winch motor or as an elevator motor. It is obvious that the present description is not limited to the examples explicitly described, but also includes other embodiments and / or implementation. Thus, a described technical feature can be replaced by an equivalent technical characteristic, without departing from the scope of the present invention.
权利要求:
Claims (12)
[0001]
REVENDICATIONS1. Synchronous machine (1) comprising a stator (2) and a rotor (3), said machine (1) being equipped with at least one angular position sensor (1a) of the rotor (3) and characterized in that: the stator (2) comprises a winding arranged to be supplied with polyphase alternating current by an inverter-type power electronics device, the rotor (3) comprising means for generating a magnetic induction is provided to move in rotation when the stator ( 2) is powered, the angular position sensor (1a) comprises at least two sensors for measuring the magnetic induction (6) for detecting the variation of the axial magnetic field generated by the means for generating a magnetic induction by delivering a voltage, the measurement sensors of the induction (6), secured to the stator (2), extend at an axial end (3a) of the rotor (3), facing and in the immediate vicinity of the axial edges (4a ) means to generate an ind a magnetic unit, and the angular position sensor (1a) comprising at least one electronic unit for receiving the voltages delivered by the magnetic inductive measurement sensors (6), to derive the angular position of the rotor (3) from absolute and to transmit corresponding information, in real time, to the power electronics device.
[0002]
2. Synchronous machine (1) according to claim 1, characterized in that the rotor (3) extends around the stator (2).
[0003]
Synchronous machine (1) according to claim 1 or 2, characterized in that the sensors for measuring the magnetic induction (6) are fixed and distributed on a removable support (7) so as to extend along a line whose curvature substantially matches the curvature of the succession of axial edges (4a) means for generating a magnetic induction.
[0004]
4. Synchronous machine (1) according to any one of claims 1 to 3, characterized in that it comprises two removable supports (7) each provided with five sensors for measuring the magnetic induction (6).
[0005]
5. Synchronous machine (1) according to claim 3 or 4, characterized in that the removable support (7) comprises at least one electronic circuit of the electronic unit.
[0006]
6. Synchronous machine (1) according to any one of claims 3 to 5, characterized in that the removable support (7) comprises a temperature sensor (9).
[0007]
Synchronous machine (1) according to one of the preceding claims, characterized in that the sensors for measuring the magnetic induction (6) are Hall effect sensors.
[0008]
8. Synchronous machine (1) according to any one of claims 1 to 6, characterized in that the sensors for measuring the magnetic induction (6) are magnetoresistance sensors.
[0009]
9. Synchronous machine (1) according to any one of the preceding claims, characterized in that the power electronics device comprises a converter (14) driving said synchronous machine (1) by a modulation of pulse widths.
[0010]
10. Synchronous machine (1) according to any one of claims 1 to 9, characterized in that the means for generating a magnetic induction are permanent magnets (4).
[0011]
11. Synchronous machine (1) according to any one of claims 1 to 9, characterized in that the means for generating a magnetic induction consist of electric windings.
[0012]
12. Synchronous machine (1) according to any one of the preceding claims, characterized in that it constitutes a wheel motor of a vehicle.
类似技术:
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同族专利:
公开号 | 公开日
CN106063097B|2019-10-11|
WO2015124882A2|2015-08-27|
EP3111539A2|2017-01-04|
CA2938750A1|2015-08-27|
FR3018014B1|2016-03-25|
AU2015220585A1|2016-09-15|
US20170063204A1|2017-03-02|
US10312774B2|2019-06-04|
WO2015124882A3|2016-05-26|
AU2015220585B2|2018-12-06|
KR20160124854A|2016-10-28|
CN106063097A|2016-10-26|
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CN110987032B|2019-12-23|2021-08-03|峰岹科技股份有限公司|Magnetic encoder, absolute electric angle detection method, system and readable storage medium|
法律状态:
2015-02-19| PLFP| Fee payment|Year of fee payment: 2 |
2016-02-25| PLFP| Fee payment|Year of fee payment: 3 |
2017-02-27| PLFP| Fee payment|Year of fee payment: 4 |
2018-02-26| PLFP| Fee payment|Year of fee payment: 5 |
2019-02-28| PLFP| Fee payment|Year of fee payment: 6 |
2020-02-26| PLFP| Fee payment|Year of fee payment: 7 |
2021-02-24| PLFP| Fee payment|Year of fee payment: 8 |
2021-04-16| TP| Transmission of property|Owner name: LOHR INDUSTRIE, FR Effective date: 20210311 |
2022-02-24| PLFP| Fee payment|Year of fee payment: 9 |
优先权:
申请号 | 申请日 | 专利标题
FR1451446A|FR3018014B1|2014-02-24|2014-02-24|SYNCHRONOUS MACHINE EQUIPPED WITH ANGULAR POSITION SENSOR|FR1451446A| FR3018014B1|2014-02-24|2014-02-24|SYNCHRONOUS MACHINE EQUIPPED WITH ANGULAR POSITION SENSOR|
CA2938750A| CA2938750A1|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
AU2015220585A| AU2015220585B2|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
KR1020167025876A| KR20160124854A|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
US15/119,949| US10312774B2|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
CN201580010073.1A| CN106063097B|2014-02-24|2015-02-24|Equipped with the synchronous machine of angular position pick up|
EP15710831.7A| EP3111539A2|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
PCT/FR2015/050443| WO2015124882A2|2014-02-24|2015-02-24|Synchronous machine provided with an angular position sensor|
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